Core Services
At JASS Biologics, we transform visions into reality with our comprehensive feasibility and design solutions. Our expert team conducts feasibility studies based on your available land, ensuring optimal space utilization and cost-effectiveness. We provide a customized equipment list, an optimized layout and a streamlined process design to achieve your desired output efficiently. By combining data-driven insights, industry expertise and end-to-end support, we deliver solutions that maximize productivity and profitability.
Let's build your success together!!!
Equipment Design
Our expertise in equipment design ensures you get the right solution—perfectly sized and built with the most suitable materials for your process. We deliver innovative, performance-driven designs that boost efficiency and reliability. Trust us to bring your vision to life with precision, professionalism, and a commitment to excellence.
Facility Design
A well-designed facility is key to optimizing operations and making the most of available space. Through strategic layout planning and efficient workflow design, businesses can boost productivity, minimize waste, and improve overall performance. By integrating flexible, future-ready design elements, we help create streamlined environments that adapt to evolving operational needs.
Process Design
What we need from you?
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Target Product Definition
Clearly outline the product to be manufactured, including specifications, quality attributes, and intended application.
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Raw Material Requirements
Identify all essential raw materials, their specifications, sources, and any critical quality parameters impacting the process.
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Multidisciplinary Stakeholder Input
Incorporate insights and requirements from key stakeholders across relevant disciplines—such as engineering, quality, operations, and regulatory—to ensure a well-rounded and aligned design approach.
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Assessment of Present and Future Needs
Consider both immediate operational requirements and future scalability or adaptability to accommodate evolving business or process needs.
Services we provide
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Unit Operations Design
Develop and define the necessary unit operations to ensure efficient and effective process flow, aligned with production objectives.
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Safety and Reliability
Prioritize a design approach that ensures operational safety, equipment reliability, and compliance with applicable industry standards and regulations.
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Operational and Maintenance Simplicity
Ensure the system is user-friendly, with straightforward operation and ease of maintenance to minimize downtime and training requirements.
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Equipment Specification
Identify and specify all required equipment based on process needs, capacity, and performance criteria.
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Space Requirements
Estimate the total area required for installation and operation, considering workflow, accessibility, and future expansion.
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Resource Planning
Define the human and material resources needed throughout the project lifecycle—from design and installation to commissioning and operation.
Process Design Deliverables
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Process Flow Diagram (PFD)
Develop a comprehensive Process Flow Diagram to visualize the overall process sequence, material flow, and interconnections between unit operations. -
Equipment List
Compile a detailed list of all required equipment, including specifications, quantities, and functional roles within the process. -
Equipment Layout
Design an efficient equipment layout that optimizes space utilization, ensures operational safety, and facilitates smooth workflow and maintenance access. -
Batch Mapping
Define batch-wise process steps and material flow to ensure consistency, traceability, and alignment with production targets. -
Resource Planning
Identify and allocate necessary resources—personnel, utilities, and materials—required across all project phases. -
Project Scheduling
Develop a detailed project schedule outlining key milestones, dependencies, and timelines to ensure timely execution and delivery. -
Cost Analysis
Perform a thorough cost analysis covering capital expenditure (CAPEX), operational costs (OPEX), and potential cost-saving opportunities.
Equipment Design
What we need from you?
-
Target Product Definition
Clearly outline the product to be manufactured, including specifications, quality attributes, and intended application.
-
Raw Material Requirements
Identify all essential raw materials, their specifications, sources, and any critical quality parameters impacting the process.
-
Multidisciplinary Stakeholder Input
Incorporate insights and requirements from key stakeholders across relevant disciplines—such as engineering, quality, operations, and regulatory—to ensure a well-rounded and aligned design approach.
-
Assessment of Present and Future Needs
Consider both immediate operational requirements and future scalability or adaptability to accommodate evolving business or process needs.
Services we provide
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Sizing and selection of equipment
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Safe, economic and reliable design
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Design which is easy to operate and maintain
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Footprint requirement for the green field project
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Utilities requirement for the green field project
Equipment Design Deliverables
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P&ID for the equipment
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P&ID for the utilities
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Components & fittings list
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General arrangement drawing
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Hardware design
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Software design (if required)
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Cost estimation​
Facility Design
What we need from you?
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Business Objectives and Demand
Define the core business drivers and expected outcomes that the project is intended to support.
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Identified Constraints
Highlight any known limitations—technical, operational, or regulatory—that may influence project scope or execution.
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Timeframe and Budget Considerations
Outline any time constraints or cost limitations that must be factored into planning and decision-making.
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Cross-Functional Stakeholder Input
Incorporate insights from key stakeholders across relevant disciplines to ensure a well-rounded, collaborative approach.
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Present and Future Requirements
Address both immediate project needs and long-term scalability or adaptability to meet evolving business and operational goals.
Services we provide
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Process-Driven Layout Planning
Develop the facility layout based on process adjacency to ensure logical flow and operational efficiency.
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Proximity of Supporting Areas
Identify and position process-related rooms strategically to support smooth workflow and minimize movement inefficiencies.
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Footprint Definition
Determine spatial requirements at room, building, and site levels, ensuring optimal use of available space.
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Utility and Automation Planning
Size and select required utilities and automation systems to align with process demands and scalability needs.
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Human Factors Integration
Incorporate ergonomic and workforce considerations to support safety, productivity, and user-friendly operations.
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Safe, Cost-Effective, and Reliable Design
Ensure the facility design prioritizes safety, cost-efficiency, and reliability throughout its lifecycle.
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Operational and Maintenance Simplicity
Create a design that facilitates ease of operation and straightforward maintenance to minimize downtime and training needs.
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Phased Design Development
Structure the design process in multiple stages—Feasibility Study, Concept Design, Base Design, and Detailed Design—to ensure thorough planning and execution.
Facility Design Deliverables
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Layout based on process adjacency
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Determination and proximity of process allied rooms
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Footprint determination (room, building, site)
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Sizing and selection of utilities and automation (if required)
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Provisions for human resource factors
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Safe, economic and reliable design of facility
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Design which is easy to operate and maintain
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Design will be in multiple stages (Feasibility studies, Concept design, Base design & Detailed design)